CNC Machining PEEK

PEEK is the plastic you choose when nothing cheaper survives. It holds its properties at temperatures that destroy acetal and nylon, resists almost every chemical it meets, is biocompatible in the right grade, and is stiff enough to replace metal in some assemblies. It is also, by a wide margin, the most expensive material on this website, and that changes how a part should be designed.

CNC machined PEEK slotted rotor disc with milled pockets and cross-drilled holes
Grades

Grades we machine

The filled grades are not interchangeable with unfilled PEEK — they buy stiffness or wear resistance and give up toughness or purity.

GradeBest forNotes
Unfilled PEEK (natural or black)General high-temperature and chemical parts, medical, semiconductorThe baseline; tough and machinable, best purity
30% glass-filledStiffness and dimensional stability at temperatureAbrasive to tooling, less tough, not for sliding against soft counterfaces
30% carbon-filledStiffness, better thermal conductivity, lower expansionAlso abrasive; electrically conductive, which matters in some applications
Bearing grade (carbon, PTFE, graphite)Sliding and wear parts at temperatureSelf-lubricating; the usual choice for high-temperature bushings
Medical and implantable gradesSurgical and implant componentsSupplied with full traceability; specify the grade explicitly
At the machine

Machines well, but it is the stock that costs

PEEK cuts predictably with sharp tooling and does not fight the machine the way titanium does. It does need care with heat — it is a plastic, and the heat of cutting stays in the cut — so speeds are moderate, tooling is kept sharp and chips are cleared continuously.

The engineering decision that matters is stock size. Because the material is expensive per kilo, the difference between a part machined from a near-net section and the same part carved out of an oversized block is a real number on the quote. Sending us the finished geometry early enough that we can buy the right stock is worth more than any process improvement we could make.

Filled grades are abrasive and wear tooling faster, so a glass-filled part costs more to machine than an unfilled one even though the material price is similar. If the stiffness is not needed, unfilled is cheaper twice over.

At a glance
Service temperatureAround 250 °C continuous
Chemical resistanceExcellent across most acids, bases and solvents
MachinabilityGood for a high-performance plastic; filled grades wear tooling
CostThe highest of any material here — design around stock size
Typical partsSemiconductor handling parts, medical components, seals, valve parts, high-temperature bushings
In the shop

PEEK end plates, on the machine

Filmed in our shop in Dongguan. The clip and the photo are the same part — the plates on the right are what the machine is cutting.

Cutting the pockets and the arch
Machined PEEK end plates, front and back faces
Off the machine — both faces
Design notes

Four ways to make a PEEK part cost less

01

Design to a stock size

Tell us the finished envelope early and we will buy the closest section available. On PEEK this single decision often outweighs everything else on the quote.

02

Only specify filled grades when you need them

Glass and carbon fill buys stiffness and costs tool life. Unfilled PEEK is cheaper to buy and cheaper to cut.

03

Ask whether PPS would do

If the service temperature is around 200 °C rather than 250 °C, PPS may survive the job at a fraction of the material cost. We will raise it if the drawing looks like a candidate.

04

Say whether it is used as machined or stress relieved

Stock carries internal stress. A thin or tightly toleranced PEEK part usually needs relieving between roughing and finishing; if yours does not, say so and that step comes out of the price.

On the machine

A PEEK plate being finish-milled on a three-axis machine. The comb of thin fins is the hard part of this job: PEEK is stiff enough to hold the shape, but it holds heat, so the cut has to keep moving and the coolant has to reach the tool. On most PEEK parts the bar stock costs more than the machining time.

Parts we run

CNC machined PEEK parts

Seal rings, bushings, insulators, manifold blocks and test-fixture parts — machined from PEEK rod and plate. It keeps its strength hot and cuts cleanly; the cost sits in the stock, so nesting and scrap matter more here than cycle time.

PEEK housings with bosses — PEEK, CNC machined at GY Machining
Housings with bosses
Machined PEEK housing block with turned boss and tapped holes — PEEK, CNC machined at GY Machining
Housing block, turned boss
Machined PEEK plates and mounting blocks, mixed batch — PEEK, CNC machined at GY Machining
Plates and mounting blocks
Machined PEEK sealing ring and deep cup — PEEK, CNC machined at GY Machining
Sealing ring and deep cup
PEEK blocks with pockets — PEEK, CNC machined at GY Machining
Blocks with pockets
Machined PEEK slotted bars, stacked batch — PEEK, CNC machined at GY Machining
Slotted bars, batch
Machined PEEK corner brackets with counterbored holes — PEEK, CNC machined at GY Machining
Corner brackets
Machined PEEK saddle clips for tube or rod — PEEK, CNC machined at GY Machining
Saddle clips
CNC machined PEEK connector blocks, terminal strips and mounting bars – GY Machining
Connector blocks and terminal strips
Machined PEEK cup and pipe fittings — PEEK, CNC machined at GY Machining
Cup and pipe fittings
Machined PEEK rings and washers in four sizes — PEEK, CNC machined at GY Machining
Rings and washers
Machined PEEK hex bolts and nuts
Hex bolts and nuts

Ready for a quote?

Send the drawing — price and lead time within 16 hours. STEP, IGES, X_T, DWG, DXF or PDF.
No minimum order.

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