Custom Machined Ultem Parts Made Easy
Get machined plastic Ultem prototypes and production parts at consistently low prices.
- FREE design and solution
- No Minimum Order Quantity
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- All uploads are secure and confidential.
About Ultem
E.U. is a rigid high temperature resistant plastic that boasts an air of mystery; when you examine the material itself, it has a semitransparent quality. This material versatility can withstand hot water, steam and multiple sterilization cycles, thus useful for any other health facilities equipment’s.
Some of the plastics related with it are comparatively poor in dielectric strength but on the other hand, Ultem® has better electrical insulation property and it is a little cheaper. Ultem® is slightly less suitable for highly stressed applications, however it offers a good all-round package for a range of industrial and electronic applications requiring and elevated temperature and clarity.
Features
- Excellent dimensional stability
- Glass state transition temperature of 217℃, long-term use temperature up to 170℃.
- High mechanical strength.
- High rigidity.
- High creep resistance over a wide temperature range.
- High dimensional stability.
- Very good resistance to hydrolysis (suitable for repetitive steam sterilization)
- Good electrical insulation.
- Good radiation resistance.
- Low creep sensitivity
Ultem Application
- Bearing
- Screw
- Gear
- Pumps
- Car bottom cover
- Electrical parts
- Heat exchange parts
- Seat tray, seat belt buckle, engine parts
- Medical instruments
- And more…
Frequently Asked Questions (FAQ)
What are the key benefits of using Ultem in CNC machining?
Ultem offers several advantages for CNC machining, including high strength and stiffness, excellent dimensional stability, resistance to chemicals and high temperatures, and good electrical insulation properties. These characteristics make it suitable for a wide range of applications, such as aerospace, automotive, medical, and electronics.
Can Ultem be machined using other techniques besides CNC machining?
Yes, Ultem can also be processed using other manufacturing methods like injection molding, extrusion, and thermoforming. However, CNC machining offers a high level of precision and design flexibility, making it an ideal choice for complex and custom parts.
What types of Ultem parts can be CNC machined?
CNC machining can create a wide range of Ultem parts, from intricate components for medical devices to large structural components for aerospace applications. Examples include gears, housings, brackets, seals, and electrical insulators.
Are there any specific considerations for CNC machining Ultem?
When CNC machining Ultem, it is essential to use sharp cutting tools to minimize the risk of delamination or material chipping. Proper coolant use and adequate chip evacuation also help ensure optimal surface finishes and dimensional accuracy.
How does CNC machining Ultem compare to injection molding?
CNC machining and injection molding both have their advantages and limitations. CNC machining is more suitable for low- to medium-volume production runs, offering higher precision and design flexibility. Injection molding is better suited for high-volume production of complex parts, providing cost-effectiveness and consistent quality across large batches.
What are the surface finish options for CNC machined Ultem parts?
Common finishes include as-machined, bead-blasted, and polished surfaces. Specific surface finishes may be required for certain applications, such as medical or food processing equipment.
How do I choose the right Ultem grade for my CNC machining project?
Ultem is available in different grades with varying properties to meet specific application requirements. It’s essential to consider factors such as mechanical strength, chemical resistance, thermal stability, and regulatory compliance when selecting the appropriate Ultem grade. Consulting with material experts or CNC machining specialists can help you make an informed decision.
Can Ultem parts be post-processed after CNC machining?
Yes, Ultem parts can undergo various post-processing operations, such as painting, coating, or heat treatment, depending on the specific application requirements. It is important to select the appropriate post-processing methods to ensure the part’s performance and durability are maintained.
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