Scientists from the University of Illinois Urbana-Champaign recently found a faster way of inspecting flaws in 3D-printed parts. This is important as in large intricate parts which are printed through a 3D printer, there are several internal flaws which cannot be easily identified using the normal methods.
The new technology that they have deployed incorporates deep machine learning for the determination of defects in 3D-printed components.
To be specific, to avoid the situation where the AI-powered system learns and adapts to the ‘perfect’ set of input defects, the researchers created tens of thousands of synthetic defects through computer simulations, so that the machine learning model could be trained on a multitude of realistic yet diverse types of defects. It was then applied on real physical part and also on some parts taken to have a defect and on others assumed to be free of any defect. The algorithm generalized to the real parts and was able to find hundreds of defects in the new parts that it had never encountered previously.
This work can be a basis for enhancing the quality and reliability of the elements produced by using the 3D printing technology. Through this approach, the manufacturers will be able to employ machine learning to assess for defects in their printed components thus achieving the required standards.